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Types of Stationary Concrete Batching Plant

Skip Hoist Type Concrete Batching Plant

The small concrete mixing station has a simple structure, convenient installation and debugging, advanced system configuration, and imported components for metering and control systems, which are highly reliable.

Double Concrete Batching Plant

The stationary concrete batching plant also has a unique control room, making all operations highly automated, flexible, convenient and stable.Concrete mixing stations can be widely used in construction projects such as buildings, roads, bridges, highways, docks, airports, water conservancy projects, hydropower stations, etc.
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60m³ Stationary Concrete Batching Plant
60m³ stationary concrete batching plant is a combined device used for centralized mixing of concrete, also known as a concrete prefabrication site.HLS60 concrete mixing stations are mainly composed of five major systems, including mixing main machine, material weighing system, material conveying system, material storage system and control system, and other ancillary facilities.

120m³ Stationary Concrete Batching Plant
A 120m³ stationary concrete batching plant is mainly composed of five major systems, including a mixing host, a material weighing system, a material conveying system, a material storage system, and a control system, as well as other ancillary facilities.

Components of Stationary Concrete Batching Plant

Measuring System

Used to accurately measure the proportion of raw materials
The material weighing system is a key component that affects the quality of concrete and the cost of concrete production. It is mainly divided into three parts: aggregate weighing, powder weighing and liquid weighing.

Concrete Mixer

Used to mix raw materials
The twin-shaft forced concrete mixer is the mainstream mixer used in mixing stations at home and abroad. It can mix various types of concrete such as fluidity, semi-hardness and hardness. The mixer is reasonably designed, with short mixing time and low consumption. It uses wear-resistant materials and is durable.

Cement Silo

Used to store raw materials
Suitable for storing various bulk building materials such as cement and fly ash. The tank is equipped with a level system. The stainless steel shell is waterproof, rust-proof and leak-proof, not easy to corrode, has a long service life, and can be customized in a variety of models.

Fully automatic control system
Used to control the operation and production process of the entire equipment
The control system of the standard stationary concrete batching plant is the central nervous system of the entire set of equipment. The control system has different functions and configurations according to different user requirements and the size of the mixing station.

Screw conveyor
Transports raw materials from the hopper to the mixer
The powder materials available for concrete are mainly cement, fly ash and mineral powder. The commonly used powder material conveying method is screw conveyor conveying. The advantages of screw conveying are simple structure, low cost and reliable use.

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Our Advantages

High production efficiency
The stationary concrete mixer equipment adopts an automated control system, which can continuously produce concrete with stable quality, suitable for long-term and large-scale production needs.

Quality control
Through the precise batching system and uniform mixing process, the quality and consistency of concrete are guaranteed, and the production of concrete with different strength grades and special performance requirements is met.

Environmental protection
Stationary concrete plants usually have strict environmental protection measures, such as dust removal, wastewater recycling, etc., to reduce pollution during the production process.

Wide application
Stationary batching plants are not only suitable for large-scale construction projects, road and bridge construction, but also can serve hydropower stations, ports and other projects, with strong adaptability.

Frequently Asked Questions

A: The stationary concrete plant is designed to produce high-quality concrete. It has the advantages of large output, high efficiency, high stability and high specification. Stationary concrete batching plants are reliable and flexible, easy to maintain and have a low failure rate.

A: Concrete batching plant process flow will start from the feeding of aggregates into individual bins. Size wise aggregates have to be fed into individual bins. These aggregates will be weighed individually as per the design set in the control panel.

A: Mixing: at this time, cement, water, admixtures and other fine materials are almost matched, and can be mixed into the mixing machine at the same time, the mixing time is about 25 to 30 seconds. Discharge: concrete discharged into the concrete mixer truck needs about 12 to 15 seconds.

A: There are two ways of batching of aggregates for concrete mixes: by volume or by weight. The latter method is the most common since it eliminates errors due to variations contained in a specific volume.

A: This typically involves rotating the drum at a controlled speed while simultaneously agitating the contents with internal mixing blades or paddles. The design of the mixing chamber is optimized to promote efficient mixing and minimize material segregation.

TESTIMONIALS

“We’ve been using their concrete batching plant for over a year now, and the performance has been outstanding. The machine runs smoothly, and the quality of the concrete is consistent every time. Highly recommended.
MIcheal bran
Procurement Manager
From purchase to installation, the team provided exceptional guidance. Even after setup, their technical support was quick and professional whenever we had questions. It’s rare to find such reliable after-sales service.
musa elkavi
AL-salasi Group
We were looking for a high-quality yet affordable batching plant, and this company delivered exactly that. Low maintenance, great output, and significant savings in operational costs — an excellent investment for our business
Jeniffer
Procurement Manager

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